WINDROSE ELECTRIC
R&D & Industrialization

LFP Power Battery CTP Design

Cell-to-pack lithium iron phosphate energy system — integrating cells, BMS, high-voltage components, structural parts, and a liquid thermal-management cold plate into a single enclosure.

Windrose LFP battery pack exploded view showing cell and module structure
176.3kWh
Nominal Energy
766.4V
Nominal Voltage
230Ah
Rated Capacity
1146kg
Pack Weight (±10)
155Wh/kg
Energy Density
IP67
Ingress Protection
01

Module & Pack Topology

  • Battery Cover
  • Battery Enclosure
  • CTP Module
  • Module End Plate
  • Thermal Management Cold Plate
  • BMS
  • Insulation Layer
  • Thermal Pad
  • Thermal Insulation Pad
  • High-Voltage Interface
  • Low-Voltage Interface
  • Coolant Inlet / Outlet
2750mm
Length
1080mm
Width
270mm
Height
705.2kWh
Total Vehicle Energy

Manufactured by SINOEV · 1P238S topology · operating voltage range 595–868.7 V · 1C charge rate · cycle life 4500 (25 °C / SOH 70%).

02

Cell Specifications

ItemUnitDesign Parameter
Cell ManufacturerCALB
Cell SpecificationL173F230
Cell TypeLFP
Cell Dimensionsmm173.93 × 53.72 × 204.63
Cell CapacityAh230
Nominal VoltageV3.22
Voltage RangeV2.5 – 3.65
Cell Masskg4.2 ± 0.08
Energy DensityWh/kg180
Cycle Lifecycles> 6000
Operating TemperatureDischarge −30 – 65 · Charge 0 – 60
03

Battery Pack Design Scheme

ItemUnitDesign ParameterRemarks
Battery ManufacturerSINOEV
Module & Pack Topology1P238S
Rated CapacityAh230
Nominal VoltageV766.4
Nominal EnergykWh176.3
Total EnergykWh705.2
C-rateC1C1C
Operating Voltage RangeV595 – 868.725 ℃
Cycle Lifecycles450025 ℃ / SOH 70%
Ingress ProtectionIP67
Energy DensityWh/kg155
Weightkg1146 ± 10
04

Thermal Management Performance

Thermal Management Design

Operating window −30 – 60 ℃. Liquid cooling power 24 kW; liquid heating power 28 kW.

Low-Temperature Heating

At −20 ℃ ambient, battery heating rate of 19 ℃/h.

Normal-Temp Fast Charging

25 ℃, SOC 20–80% in 38.5 min; max cell temp 42 ℃.

High-Temp Charging

45 ℃, SOC 20–80% in 48 min; max cell temp 45 ℃.

Validated through CFD simulation and DV testing of the LFP battery system across low-temperature heating, normal-temperature charging, and high-temperature charging scenarios.

05

Cell OCV Curve

Charge OCV Discharge OCV X: State of Charge (%) · Y: Open-Circuit Voltage (V)