ZZ-NS108 Workstation Operation Instruction Manual

Cab assembly (thermos seat, seats, ETC, grab handles, seals) · Illustrated version of 5 operations | Compiled from the original process card for training and display

About the illustrations:

The original process card for this station repeatedly notes "see attached drawing / as shown in the figure", but the images embedded in the digital export are only the company logo and the "Controlled" version stamp — there are no actual process diagrams or photos. This page therefore does not show an illustration area. To view the original drawings, please check the official process card file in the paper system or PDM. 0100

Step 10: As shown, install the thermos seat (this part is an optional item), and tighten the hex flange bolts with the EXACT-12 electric screwdriver, 4 bolts in total (optional). Step 20: As shown, install the driver seat assembly (choose one according to the optional specification), and fasten the driver seat bolts with a Phillips bit. The seat and seat belt anchor points are safety-critical items (☆) — be sure to confirm that the bolts are fully tightened. Step 30: As shown, install the rear seat belt buckle assembly and the rear seat assembly, and fasten the rear seat bolts and rear seat belt buckle bolts with an S8 socket, S10 socket and torque wrench. Tightening torque (M6): 9±1 N·m; tightening torque (M8): 23±3 N·m — this is a safety-critical control point; the torque wrench must be used to tighten to the standard value, and tightening by hand feel is not allowed.

Driver seat mounting bolt tightening torque (M8) shall reach 23±3 N·m, checked by sampling the static torque, 2 pieces per day (shift); this item is a safety item (S) and the inspection result must be recorded in the inspection record card (△).

Step 10: As shown, install the door opening seal assembly; after installation, tap it lightly and firmly into place with a rubber mallet, ensuring that the seal is aligned and fully seated against the mating surface with no gaps.

Step 10: As shown, install the door water-deflector seal, using butyl adhesive (application 1) for sealing and bonding, ensuring a firm bond with no delamination.

Step 10: As shown, install the front/rear boarding grab handle assemblies, and install the front boarding handle plug caps, rear boarding handle upper plug cap, and rear boarding handle lower plug cap, fastening the relevant bolts with the EXACT-12 electric screwdriver. Step 20: As shown, install the ETC (electronic toll collection device, optional item); the installation position should be as close to the lower left corner of the glass as possible, using an S10 socket and Phillips bit to complete assembly. Step 30: As shown, install the right sill molding assembly (snapped into the seal) and the right sill molding plug caps. Bolt tightening torque (M8): 23±3 N·m, and ensure the surrounding gaps and surface offsets meet requirements.

Step 10: As shown, install the tool box sill molding assembly (snapped into the seal) and the tool box sill molding plug caps, fastening with the EXACT-12 electric screwdriver and Phillips bit; ensure the surrounding gaps and surface offsets meet requirements during installation.

This page is compiled from the WH platform ZZ-NS108 cab assembly process card (Anhui Windrose Holdings Co., Ltd.) and is for workshop visual training only; official production shall follow the controlled process documents.