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6 Vehicle Body / 6.2 Bumper Device | PDF pages 501-513
6.2 Bumper Device
6.2 Bumper Device
6.2.1 Specifications
6.2.1.1 Fastener Specifications
Range Of Torque
Fastener Specifications
Specifications
Metric System（ft-lb）
The fixing bolts connecting the left
bumper mounting frame and the upper
M6
4.5 ft-lb +/- .75 ft-lb
body assembly of the left bumper
6.2.2 Decomposition Diagram
6.2.2.1 Decomposition Diagram
1.1.
3.
Body Assy on the Right Bumper
The Main Body Skeleton Assy on the Bumper
1.2.
Body Assy on the Middle Bumper
4.
Brkt-Bumper Mounts-Lh
5.
1.3.
Hexagon Flange Bolt
Body Assy on the Left Bumper
1.4.
6.
Hexagon Flange Bolt
Right Bumper Tow Hook Cover
7.
1.5.
Left Bumper Tow Hook Cover
Self-Tapping Screw
1.6.
8.
License Plate Mounting Plate Assy
Self-Tapping Screw
2.
Brkt-Bumper Mounts-rh
9.
Body Assy Under Bumper
6.2.3 Dismantling and Installation
6.2.3.1 Replacement of Bumper Middle Body Assembly
Assembly
Removal Procedures
1
Open the door.
2
Open the front flip cover plate.
3
Disconnect the battery negative cable.
caution
power down the high-voltage system before
disconnecting the negative pole of the storage
battery.
4
Remove the engine compartment trim panel body.
5
Remove the through-type lamp.
6
Remove the front MMW radar shield.
7
Remove the forward MMW radar.
8
Remove the MMWR adapter bracket.
9
Remove the left cover plate of the corner radar.
10
Remove the right cover plate of the corner radar.
11
Remove the front bumper assembly.
12
Remove the license plate mounting plate assembly.
13
Remove the left intake grille assembly.
14
Remove the right intake grille assembly.
15
Remove the GASM harness module.
16
Remove the USS .
17
Remove the auxiliary USS (matte black).
18
Remove the auxiliary USS .
19
Remove the blinding camera (front view).
20
Remove the front lower blinding camera bracket.
21
Remove the bumper lower body assembly.
22
Remove the left bumper upper body assembly.
23
Remove the right bumper upper body assembly.
24
Remove the bumper middle body assembly.
Installation Procedures
1
Install the bumper middle body assembly.
2
Install the right bumper upper body assembly.
3
Install the left bumper upper body assembly.
4
Install the bumper lower body assembly.
5
Install the front lower blinding camera bracket.
6
Install the blinding camera (front view).
7
Install the auxiliary USS .
8
Install the auxiliary USS (matte black).
9
Install the USS .
10
Install the GASM harness module.
11
Install the right intake grille assembly.
12
Install the left intake grille assembly.
13
Install the license plate mounting plate assembly.
14
Install the front bumper assembly.
15
Install the right cover plate of the corner radar.
16
Install the left cover plate of the corner radar.
17
Install the MMWR adapter bracket.
18
Install the forward MMW radar.
19
Install the front MMW radar shield.
20
Install the through-type lamp.
21
Install the engine compartment trim panel body.
22
Connect the battery negative cable.
23
Close the front flip cover plate.
24
Close the door.
6.2.3.2 Replacement of Middle Bumper Upper Body Assembly
Body Assembly
Removal Procedures
1
Open the door.
2
Open the front flip cover plate.
3
Disconnect the battery negative cable.
caution
power down the high-voltage system before
disconnecting the negative pole of the storage
battery.
4
Remove the engine compartment trim panel body.
5
Remove the through-type lamp.
6
Remove the front MMW radar shield.
7
Remove the forward MMW radar.
8
Remove the MMWR adapter bracket.
9
Remove the left cover plate of the corner radar.
10
Remove the right cover plate of the corner radar.
11
Remove the front bumper assembly.
12
Remove the license plate mounting plate assembly.
13
Remove the left intake grille assembly.
14
Remove the right intake grille assembly.
15
Remove the GASM harness module.
16
Remove the USS.
17
Remove the auxiliary USS (matte black).
18
Remove the auxiliary USS.
19
Remove the blinding camera (front view).
20
Remove the front lower blinding camera bracket.
21
Remove the bumper lower body assembly.
22
Remove the left bumper upper body assembly.
23
Remove the right bumper upper body assembly.
24
Remove the bumper middle body assembly.
25
Remove the bumper upper body frame assembly.
26
Remove the middle bumper upper body assembly.
Installation Procedures
1
Install the middle bumper upper body assembly.
2
Install the bumper upper body frame assembly.
3
Install the bumper middle body assembly.
4
Install the right bumper upper body assembly.
5
Install the left bumper upper body assembly.
6
Install the bumper lower body assembly.
7
Install the front lower blinding camera bracket.
8
Install the blinding camera (front view).
9
Install the auxiliary USS.
10
Install the auxiliary USS (matte black).
11
Install the USS.
12
Install the GASM harness module.
13
Install the right intake grille assembly.
14
Install the left intake grille assembly.
15
Install the license plate mounting plate assembly.
16
Install the front bumper assembly.
17
Install the right cover plate of the corner radar.
18
Install the left cover plate of the corner radar.
19
Install the MMWR adapter bracket.
20
Install the forward MMW radar.
21
Install the front MMW radar shield.
22
Install the through-type lamp.
23
Install the engine compartment trim panel body.
24
Connect the battery negative cable.
25
Close the front flip cover plate.
26
Close the door.
6.2.3.3 Replacement of Left Bumper Upper Body Assembly
Body Assembly
Removal Procedures
1
Open the door.
2
Open the front flip cover plate.
3
Disconnect the battery negative cable.
caution
power down the high-voltage system before
disconnecting the negative pole of the storage
battery.
4
Remove the engine compartment trim panel body.
5
Remove the through-type lamp.
6
Remove the front MMW radar shield.
7
Remove the forward MMW radar.
8
Remove the MMWR adapter bracket.
9
Remove the left cover plate of the corner radar.
10
Remove the right cover plate of the corner radar.
11
Remove the front bumper assembly.
12
Remove the license plate mounting plate assembly.
13
Remove the left intake grille assembly.
14
Remove the right intake grille assembly.
15
Remove the GASM harness module.
16
Remove the USS.
17
Remove the auxiliary USS (matte black).
18
Remove the auxiliary USS.
19
Remove the blinding camera (front view).
20
Remove the front lower blinding camera bracket.
21
Remove the bumper lower body assembly.
22
Remove 4 fixing screws of the left bumper upper body
assembly.
23
Remove the left bumper upper body assembly.
Installation Procedures
1
Move the left bumper upper body assembly to the
mounting position.
2
Install 4 fixing screws of the left bumper upper body
assembly.
3
Install the bumper lower body assembly.
4
Install the front lower blinding camera bracket.
5
Install the blinding camera (front view).
6
Install the auxiliary USS.
7
Install the auxiliary USS (matte black).
8
Install the USS.
9
Install the GASM harness module.
10
Install the right intake grille assembly.
11
Install the left intake grille assembly.
12
Install the license plate mounting plate assembly.
13
Install the front bumper assembly.
14
Install the right cover plate of the corner radar.
15
Install the left cover plate of the corner radar.
16
Install the MMWR adapter bracket.
17
Install the forward MMW radar.
18
Install the front MMW radar shield.
19
Install the through-type lamp.
20
Install the engine compartment trim panel body.
21
Connect the battery negative cable.
22
Close the front flip cover plate.
23
Close the door.
6.2.3.4 Replacement of Bumper Lower Body Aassembly
Aassembly
Removal Procedures
1
Open the door.
2
Open the front flip cover plate.
3
Disconnect the battery negative cable.
caution
power down the high-voltage system before
disconnecting the negative pole of the storage
battery.
4
Remove the engine compartment trim panel body.
5
Remove the through-type lamp.
6
Remove the front MMW radar shield.
7
Remove the forward MMW radar.
8
Remove the MMWR adapter bracket.
9
Remove the left cover plate of the corner radar.
10
Remove the right cover plate of the corner radar.
11
Remove the front bumper assembly.
12
Remove the license plate mounting plate assembly.
13
Remove the left intake grille assembly.
14
Remove the right intake grille assembly.
15
Remove the GASM harness module.
16
Remove the USS.
17
Remove the auxiliary USS (matte black).
18
Remove the auxiliary USS.
19
Remove the blinding camera (front view).
20
Remove the front lower blinding camera bracket.
21
Remove 11 fixing screws of the bumper lower body
assembly, and remove the bumper lower body assembly.
Installation Procedures
1
Move the bumper lower body assembly to the mounting
position.
2
Install 11 fixing screws of the bumper lower body
assembly.
3
Install the front lower blinding camera bracket.
4
Install the blinding camera (front view).
5
Install the auxiliary USS.
6
Install the auxiliary USS (matte black).
7
Install the USS.
8
Install the GASM harness module.
9
Install the right intake grille assembly.
10
Install the left intake grille assembly.
11
Install the license plate mounting plate assembly.
12
Install the front bumper assembly.
13
Install the right cover plate of the corner radar.
14
Install the left cover plate of the corner radar.
15
Install the MMWR adapter bracket.
16
Install the forward MMW radar.
17
Install the front MMW radar shield.
18
Install the through-type lamp.
19
Install the engine compartment trim panel body.
20
Connect the battery negative cable.
21
Close the front flip cover plate.
22
Close the door.