EPA Compliance2
40 CFR Part 1037 / GEM ModelGreenhouse Gas (GHG) Emissions Modeling & Validation
40 CFR § 1037.1352026MY Labeling Permanence & Content Audit
CARB Certification5
13 CCR § 1963.1 (ACT)Complete Vehicle Zero-Emission Certification Audit
13 CCR § 1962 / RoHS standardHeavy Metal Leaching Control Stringency Test
13 CCR § 1962.3End-of-Life Battery Tracking Architecture Review
13 CCR § 1956.8 (ZEP)Powertrain Test Group Certification (LFP Pack)
13 CCR § 1956.8 (ZEP)Powertrain Test Group Certification (NMC Pack)
Battery (SMVIC)4
SAE J1634 / SAE J2711Traction Battery Charging Energy Verification
SAE J1634Traction Battery Discharging Energy Verification
GB/T 31486 CorrelationPerformance Energy Density (PED) Chinese Variant
Mandatory State PED MetricPerformance Energy Density (PED) US-spec Variant
UN38.3 Transport7
UN ST/SG/AC.10/11/Rev.7 T.2Battery Pack Thermal Shock Test
UN ST/SG/AC.10/11/Rev.7 T.3Battery Pack Vibration Testing
UN ST/SG/AC.10/11/Rev.7 T.2Environmental Cycling Log Verification
UN ST/SG/AC.10/11/Rev.7 T.6Mechanical Crush Resistance Test
UN 1A2 Sintered / Pack SpecDrop Test Verification
UN ST/SG/AC.10/11/Rev.7 T.7Overcharge Protection Mitigation Test
UN ST/SG/AC.10/11/Rev.7 T.5Short-Circuit Protection Mitigation Test
FMVSS 121 (Brakes)9
49 CFR § 571.121 S5.4Service Brakes Dynamometer: Retardation Force Test
49 CFR § 571.121 S5.4.2Service Brakes Dynamometer: Brake Power Evaluation
49 CFR § 571.121 S5.4.3Service Brakes Dynamometer: Thermal Recovery Test
49 CFR § 571.121 S5.3.1Track Stopping Distance: Gross Vehicle Weight (GVWR)
49 CFR § 571.121 S5.3.1Track Stopping Distance: Lightly Loaded Weight (LLVW)
49 CFR § 571.121 S5.7.1Emergency Brake Control Line Failure Evaluation
SAE J318 / 49 CFR § 571.121 S5.1.3Gladhand Failure Pressure Test
49 CFR § 571.121 S5.6.1Parking Brake Static Retardation Force Test
49 CFR § 571.121 S5.6.2Parking Brake Grade Holding Test (Forwards/Backwards)
FMVSS 136 (ESC)3
49 CFR § 571.136 S5Physical Track J-Turn Stability Phase
49 CFR § 571.136 S6.2Dynamic Roll-Stability Data Collection
49 CFR § 571.136 S6ABS/ESC Hardware-in-the-Loop (HIL) Simulation
FMVSS 106 (Hoses)5
49 CFR § 571.106 S7.3.6Brake Hose Flex Strength Evaluation
49 CFR § 571.106 S7.3.1Brake Hose Air Pressure Leakage Test
49 CFR § 571.106 S7.3.2Brake Hose Constriction (Interior Diameter Check)
49 CFR § 571.106 S7.3.10Boiling Water Conditioning Test
49 CFR § 571.106 S7.3.7Tensile Pull-Test (Validated to 330.3 lbs limit)
FMVSS 101 (Displays)3
49 CFR § 571.101 S5Digital Instrument Cluster Symbol Audit
49 CFR § 571.101 Table 1 / Table 2Warning Tell-Tales Visibility/Color Check
49 CFR § 571.101 S5.2Head-Up Display (HUD) mph/kph Toggle Calibration
FMVSS 102 (Shift)3
49 CFR § 571.102 S3.1.3Starter Interlock Functional Test
49 CFR § 571.102 S3.1.1Shift Position Sequence Verification
49 CFR § 571.102 S3.1.2Regenerative Motor-Braking Effect Check
FMVSS 103 (Defrost)2
49 CFR § 571.103 S4.1 / SAE J902Windshield Defrosting System Lab Cold-Chamber Test
49 CFR § 571.103 S4.2Windshield Defogging System Delivery Evaluation
FMVSS 104 (Wipers)3
49 CFR § 571.104 S4.1.1 / SAE J903Windshield Wiper Footprint Coverage Test (Zone A)
49 CFR § 571.104 S4.1.2Windshield Wiper Coverage Test (Zone B - 60mm shift)
49 CFR § 571.104 S4.2.2 / SAE J942Windshield Washer Fluid Delivery Volume/Pressure
FMVSS 108 (Lighting)9
49 CFR § 571.108 S5 / S6Automated System Bulb Check Function Test
49 CFR § 571.108 S14 / S6.1Pre-Trip Lighting Cycle Duration Verification
49 CFR § 571.108 S10.18.8Disablement Review of Articulating Headlight Feature
49 CFR § 571.108 S10 / Table XIXHeadlamp Photometric & Chromaticity Performance
49 CFR § 571.108 S6 / Table VIITurn Signal Optical Output & Flash Frequency
49 CFR § 571.108 S10.17 / Table VIIDaytime Running Lamp (DRL) Dimming/Intensity Check
49 CFR § 571.108 S10.19 / Table XIVReversing Lamp Illumination Footprint Measurement
49 CFR § 571.108 S6 / Table VSide Marker and Clearance Lamp Geometry Audit
49 CFR § 571.108 S11 / Table XVIReflex Reflector Location and Photometric Test
FMVSS 111 (Mirrors)3
49 CFR § 571.111 S8.2Physical Convex Mirror Field-of-View Mapping
49 CFR § 571.111 S8.1Physical Flat Mirror Field-of-View Mapping
49 CFR Part 555 Petition SystemCamera Monitoring System (CMS) Exemption Review
FMVSS 113 (Hood)2
49 CFR § 571.113 S4.1Hood Latch Mechanical Security Pull-Test
49 CFR § 571.113 S4.2Secondary Hood Latch Engagement Verification
FMVSS 124 (Throttle)2
49 CFR § 571.124 S5.1Accelerator Control Mechanical Redundancy Test
49 CFR § 571.124 S5.3Dual Electronic Throttle Return Signal Logging
FMVSS 125 (Triangles)2
49 CFR § 571.125 S5.1Emergency Warning Triangle Geometry/Dimension Audit
49 CFR § 571.125 S5.2Reflex Reflector Performance for Warning Devices
FMVSS 205 (Glazing)4
49 CFR § 571.205 S5 / ANSI Z26.1 T1Windshield Safety Impact Resistance Test
49 CFR § 571.205 S5 / ANSI Z26.1 T7Side Window Tempered Glass Fracture Pattern Test
49 CFR § 571.205 S6Glazing Manufacturer DOT Coding Compliance Check
49 CFR § 571.205 S6.3 / FMCSR 393.62Emergency Exit Break-Glass Instructional Label Audit
FMVSS 206 (Doors)4
49 CFR § 571.206 S4.1.1.1 / SAE J934Door Hinge Longitudinal Load Resistance Pull
49 CFR § 571.206 S4.1.1.2Door Hinge Transverse Load Resistance Pull
49 CFR § 571.206 S4.1.1.4 / SAE J839Door Latch Fully Latched Position Inertia Test
49 CFR § 571.206 S4.1.1.4Door Latch Secondary Latched Position Inertia Test
FMVSS 302 (Flaming)3
49 CFR § 571.302 S4.3Cabin Dashboard Material Burn Rate Lab Test
49 CFR § 571.302 S4.2Seating Fabric/Foam Flame Retardancy Check
49 CFR § 571.302 S4.3Cabin Wall Wall/Insulation Flammability Burn Test
FCC Part 15 (EMC)7
47 CFR § 15.231Tire Pressure Monitoring System (TPMS) RF Test
47 CFR § 15.253 / Part 95MForward Millimeter-Wave Radar Electromagnetic Emission
47 CFR § 15.253 / Part 95MLeft Millimeter-Wave Radar Electromagnetic Emission
47 CFR § 15.225Near-Field Communication (NFC) Keyless Entry Test
47 CFR § 15.109 / Part 15BBluetooth Low Energy (BLE) Module RF Immunity Test
47 CFR § 15.107 / 15.109Central Vehicle Gateway Signal Interference Test
47 CFR Part 15C / Part 18Wireless Charging Pad Electromagnetic Emissions
FMVSS 207 (Seating)3
49 CFR § 571.207 S4.2Driver Seat Structure Static Forward Pull-Test
49 CFR § 571.207 S4.2(b)Passenger Seat Structure Static Rearward Pull-Test
49 CFR § 571.207 S4.3Seat Adjustment Mechanism Self-Locking Force Test
FMVSS 208 (Crash)1
49 CFR § 571.208 S4.4Occupant Restraint System Deployment Configuration
FMVSS 209/210 (Belts)4
49 CFR § 571.209 S4.1 / § 571.210 S4.1Front Seat Belt 3-Point Retractor Assembly Pull
49 CFR § 571.209 S4.2Rear Seat Belt Assembly Tensile Elongation Test
49 CFR § 571.210 S4.2.1Floor Anchorage Plate Static Load Stress Test
49 CFR § 571.210 S4.2.2Seat-Frame Seat Belt Anchor Mount Deflection Test
FMVSS 305 (EV Safety)4
49 CFR § 571.305 S5.1Post-Crash High-Voltage Automatic Shutdown System
49 CFR § 571.305 S5.2High-Voltage Isolation Resistance Physical Test
49 CFR § 571.305 S5.3Energy Storage System Electrolyte Spillage Audit
49 CFR § 571.305 S5.4Electrical Physical Barrier Intrusion Protection Test
SAE Structures4
SAE J2422 Sec 5 / ECE R29.03Cab Strength: Heavy Pendulum Front Impact Strike
SAE J2420 / SAE J2422 Sec 6Cab Strength: Static Roof-Crush Load Stress Test
SAE J2422 Sec 7Cab Strength: Rear Cabin Wall Impact Test Simulation
SAE J2422 Survival Zone LimitsFEA Survival-Space Clear Envelope Evaluation
49 CFR Part 5651
49 CFR § 565.15VIN Coding Matrix Logic and Digit Validation
49 CFR Part 5663
49 CFR § 566.6 / § 571.205 S6Sourcing Log: Glass Manufacturer DOT Registration
49 CFR § 566.6 / § 571.106Sourcing Log: Brake Hose Manufacturer DOT Reg.
49 CFR § 566.6Sourcing Log: Other Safety-Critical Part Suppliers
49 CFR Part 5674
49 CFR § 567.4Final-Stage Manufacturer GVWR Certification Label
49 CFR § 567.4 / § 571.110Tire and Rim Placard Specification Label Audit
49 CFR § 567.4Physical Door-Jamb VIN Weight-Rating Label Layout
49 CFR § 567.5Dual-Manufacturer Incomplete Vehicle Label Splicing
FMCSR Compliance4
49 CFR § 393.28Commercial Chassis Wiring Insulation Protection Audit
49 CFR § 393.30High-Voltage Battery Securement Integrity Check
49 CFR § 399.207Cab Step Slip-Resistance & Dimension Verification
49 CFR § 399.207 / § 393.95Rear Deck Tread Spacing & Grab-Handle Pull Audit
Tires & Rims2
49 CFR § 571.119 S6New Pneumatic Tires Structural Load Limits Match
49 CFR § 571.120 S5.2Rim Manufacturer Name Embossment Visual Audit